Category “Uncategorized”

Dremel Partnership at DePaul

Thanks to Bosch USA for partnering up with us, and to Robert Wildeman for working with me to forge this relationship between Bosch and DePaul University. To date, and with Bosch’s help, the Illinois PPE Network (originally started at DePaul) has produced over 100,000 face shields and counting, and now we’re making masks! This is all to keep the people doing the harder work healthy and safe.

“Bosch Power Tools North America (PTNA) has volunteered to produce protective face shields with 3D printers for healthcare workers to reduce the number of new coronavirus infections. With support from a cross-functional team, 150 Dremel DigiLab 3D printers, three Dremel laser cutters, and a CNC machine were accumulated into the merchandising room and model shop. Headed-up by Dremel VP of Engineering, Mike Beruscha, and partnered with DePaul University in Chicago, the team of advanced engineers from Mount Prospect, Illinois, has reacted to the call for face shields, in short supply in hospitals. While PTNA associates are handling the manufacturing of the face shields, the DePaul staff is managing their distribution. The PTNA team now produces nearly 1,000 shields a day and has completed over 17,000 face shields that were distributed to more than 36 hospitals and long term care centers in the Chicago area.”

Jay Margalus is on Twitter at @jaymargalus

Interview over at Tastytrade

I did an interview covering our work at Illinois PPE and what we view as next steps for Tastytrade’s Bootstrapping in America. Video of it is over here:

Jay Margalus is on Twitter at @jaymargalus

Illinois PPE Update 5/8

Sent out to node leaders this week:


We are moving into the next phase at Illinois PPE which is less urgent, but still important. In other words, people should take a breather.Here’s what some of us are already doing in our nodes:

  1. Fabricating jigs to help people who sew and make masks. I’ve been reaching out to local sewing organizations and letting them know that my node has jigs that they can pick up for free. Some of us have even purchased fabric, etc, to keep the sewers going. For instance, check out these two resources we put together that show what you can make to help sewers(sewists?):
  1. Fabricating this GE face mask frame:

TL;DR: there are still things that people with 3D printers can do, but we can (and should) take it a little bit easier, and do some high leverage things with our printers now like make tools to help other people make things.

This is a marathon.

Let me know if you have any questions, and thanks for all your help and hard work.

Jay Margalus is on Twitter at @jaymargalus

This week in objects

Jay Margalus is on Twitter at @jaymargalus

Current Status

Jay Margalus is on Twitter at @jaymargalus

Illinois PPE Network Updates

A few articles were published this week referencing our work:

Forbes by Pete Wilkins – Chicago Is Uniting For The Greater Good

Chicago Tribune by Nina Metz – Chicago company Hero Solutions makes like its name in being part of local efforts to make face shields for medical workers

We’ve spent about 90% of the funding we’ve received already to fabricate, by mid-May, over 100,000 face shields. We’re making a big push into fabricating face masks across the state now, and can use your help.

Here’s an update from the group I’m helping run down in Mokena, IL:

“I live in a tiny suburb called Mokena, and in addition to helping lead the Illinois PPE Network, have been running our own south suburban group for the network. Last week, my wife Sarah Margalus and I hatched a plan to get sewing materials and equipment into the hands of Mokena Junior High students to make face masks and headbands for healthcare workers, first responders, and their friends, family, and neighbors.

Yesterday, phase one of that began. We have 15 sewing machines and implements that we are handing out to people in the area, and a LOT of fabric. All of this paid for by people like you and me.”

Jay Margalus is on Twitter at @jaymargalus

Solin Flat Pack First Shipment

Just received these pictures from JC Marovich, owner at Triangle Die and Supplies, of the first shipment of the Jeff Solin Flat Pack. They ship to organizations in need this week!

Jay Margalus is on Twitter at @jaymargalus

Making Face Masks – Tools and Resources

As the Illinois PPE Network begins the shift to making face masks, keep your eyes on this page. It’ll be receiving some major updates in the next couple days that’ll direct you toward tools and resources we’ll provide to get sewers up and running.

Jay Margalus is on Twitter at @jaymargalus

Illinois PPE Network BIG Update

We bought $65,000 of PET-G for the Solin Flat Pack face shield model today — this will be stamped out using the die pictured, made by Triangle Die and Supplies. Also, I got a pallet of 3D printers and filament donated by Newark delivered to my driveway. We bought 30 sewing machines and accompanying tools, and thousands of dollars of fabric and elastic. Finally, I can now officially announce that the Illinois PPE Network is partnered with Dremel, which has dedicated almost 150 3D printers and 13 laser cutters to create thousands of shields, and have been on the case for the past handful of weeks that we’ve been operating.

We’ve made over 30,000 shields (very conservative estimate). We’re making another ~70,000. We’re shifting onto face masks. All because of the donations from kind people around the state of Illinois — people just like you and me — to And all so we can keep the people healthy who’re doing the harder work out there.

That’s my update for the week.

Jay Margalus is on Twitter at @jaymargalus


Jay Margalus is on Twitter at @jaymargalus